The Project: Develop a system that reduces the needle drag and piercing resistance of the septum and injection site materials to increase product performance. The Solution: Chemists developed a family of self-lubricated polyisoprene materials that have been manufactured with a proprietary lubricant system and show a minimal reduction of physical and mechanical properties.
Before selecting a device coating, physical properties and provided benefits are not the only consideration for device designers. There are other critical factors that can significantly impact efficacy. This article reviews variables such as sterilization methods, shelf-life, and aging which can all have an adverse impact on the coating.
The Challenge: Identify a partner who is able to aid in the development of an injection molded plastic spring.The Solution: Spectrum was able to deliver the resulting product to Lee Spring for market in eight weeks, from first concept discussions through to final production.
As minimally invasive technologies continue to permeate the healthcare industry, device makers need to ensure that their products make the process as smooth as possible. To this end, one solution offered to the OEMs focusing on device delivery is a hydrophilic coating that helps minimize resistance the catheter could face when traveling through the body.
UV LED curing refers to a technique that utilizes “energy” output from the LEDs in the UV spectrum to treat inks, coatings, adhesives, and other UV curable materials. The energy generated by the ultraviolet light triggers a chain reaction, resulting in polymerization of the wet raw material, thus hardening (or curing) the material. This article looks at the technology.
The use of today’s advanced materials can be advantageous for orthopedic implants and instruments as they can offer a variety of benefits. However, they can also create challenges for developers concerned with getting the exact tolerances needed. Machining these materials to achieve the desired results is a service best outsourced to a solutions partner who is an expert with a given material.
Since medical electrical equipment must conform to a high safety standard, DC/DC converters are often used to provide the required electrical isolation. Reinforced isolation offers an additional level of safety beyond the standard, but up until recently, it was extremely difficult to find compact DC/DC converters with the large air and creepage distances required to meet the definition for reinforced isolation.
The purpose of a multi-lumen tube is to enable different functions within the smallest diameter possible in order to promote less invasive procedures. The complexity of the tubing can vary from multi-lumen extruded tubing to reinforced and steerable catheters. This article provides information on the construction of these catheters.
Over the last four to five decades, the use of medical implants for therapeutic applications has exploded. Fueled not only by a better understanding of human physiology, but also by the development of minimally invasive procedures and advances in biocompatible materials, these devices challenged conventional manufacturing methods. Accordingly, the advent of laser micromachining technology has enabled many of these advances.
Being mindful of the challenges and obstacles that can impede success when specifying micro injection molding processes can aid designers when planning to use this option for elements of their product. This article provides a comprehensive look at many of the areas of concern for component fabrication at this size and also offers solutions to the problems.
Roller pinion technology combines the best attributes of existing motion control technologies while eliminating most of their limitations. Differing from a traditional rack and pinion system, a roller pinion system features a unique roller pinion and toothed rack combination. Though, similar to a pinion/rack combination, the teeth on the pinion are replaced with bearing-supported rollers, which engage a unique tooth profile to ensure high positional accuracy and the elimination of cumulative error.
This article presents innovative material solutions supporting multi-use medical device applications. Respective materials support a broad range of application requirements, like transparency, property retention after autoclaving, colorability, and chemical resistance against commonly used disinfectants/cleaning agents.
With cardiovascular diseases as the leading cause of death worldwide, device manufacturers are under immense pressure to produce products to address these health concerns. However, prior to launching such devices, the technologies need to be properly tested to ensure success. This article looks at setting up a system to simulate cardiac flow for testing these medical devices.
Piezoelectric actuation is the foundation for a myriad of mission-critical high-technology applications, from semiconductor manufacturing to genomic sequencing and medical devices. Known for nanometer precisions, piezoelectric principles are proving highly adaptable to new configurations and modalities. Recently-developed mechanisms built on a variety of novel applications of piezoelectric technology have burst through the former travel limitations familiar from classical nanopositioning mechanisms. But like those time-tested mechanisms, those built on these newer principles offer high axial force, exceptional speeds, compactness, fieldlessness, and stable position-hold without dither. These long-travel piezomotors offer valuable, proven solutions for engineers grappling with tough technical and economic needs.
Silicone’s inability to expand or stretch without mechanical or chemical assistance coupled with its tacky surface makes assembly with rigid parts difficult. Connecting flexible silicone tubing to barbed fittings or mating molded silicone parts with complex geometries can be frustrating, messy, and time-consuming. As the use of silicone in the medical device industry continues to grow, so does the need for innovative methods that allow design engineers to design the most effective medical devices in the most efficient way possible.