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Self-Powered Medical Monitoring Devices: Harnessing Free Ambient Energy

Wed, 03/19/2014 - 3:58pm
Niranjan Pathare, Sr. Market Development Manager — Battery Management Solutions, Texas Instruments Inc.

Advances in semiconductor design have opened up the possibility of self-powered medical devices in the near future. Typical use cases would be for personal fitness or medical heath monitoring. A self-powered device would be able to energize itself using ambient energy, giving a fully battery-free design, or use the extracted ambient energy to supplement its own battery; thus extending the run-time before a battery change is needed. In some cases, the device may not need battery changes at all during its useful life. This blog discusses some of these applications, and how medical device designers may be able to take advantage of energy harvesting to power their products.

Electronic medical implants have been around for a long time. However, developing long lasting products has been a challenge for implant designers. Implants have a pre-determined lifetime, mostly dictated by the longevity of the power source – the battery that runs them. For example, human cardiac pacemakers batteries last anywhere from four to ten years. In the case of drug delivery systems, such as implantable Infusion pumps, the battery life is quite less due to the complex dosing protocols. Some pumps last from a few weeks to a few months, thus requiring frequent replacements. Fortunately, advances in medical and semiconductor technology bring hope of perpetually powered electronic implants. After all, the body is a vast reservoir of energy. Movement or motion (both synchronous and asynchronous), glucose and heat are some of the potential energy sources within the human body.

How Hot Is Your Body?
Heat is particular appealing. It is ever present. What if there was a way to utilize the heat from the human body itself to power medical devices? Such a system would require a way to first convert the body heat into usable electrical energy. Thermoelectric generators, devices that convert a temperature gradient into electrical voltages, have been widely used in industrial applications. They are known to be bulky, ruling them useless for small medical applications. However, recent advances in thin-film technology have led to creation of foil-type thermoelectric generators that can reliably produce electric power from body heat. A small generator (called a harvester in energy harvesting terminology) can be placed subcutaneously such that a temperature gradient between the internal human tissue and the skin is able to produce small amounts of power that can be harvested to recharge small batteries, thus extending the run-time. Designed correctly, such a system can provide perpetual power to small devices such as infusion pumps, etc.

From Micro-Watts to Milli-Watts
But, there is one catch. The power produced is likely to be very small, and will need to be boosted to make any difference. Ultra-low power boost converters (energy management ICs) can play a huge role in the boosting process. Advances in semiconductor technologies have led to a whole new category of ultra-low power semiconductor ICs, including low-power microprocessors, energy management ICs and RF transceivers (for the radio link in case wireless data capability is desired). TI’s bq25504, bq25505 and bq25570 are part of a family of ultra-low power energy management ICs that allow the small power produced by the harvester to be extracted, conditioned and eventually stored in a storage element (battery) for later use. The extracted power can be in the order of micro-watts to milli-watts, but still be enough to power an ultra-low power IC, such as a MSP430F59xx microprocessor.

Opening Doors
Including energy harvesting in implantable electronic medical devices created opportunities with the cloud. Power from energy harvesting can be used to supplement or add new functions previously not possible due to power budget. For example, it may be possible to include energy harvesting in implantable telemetry devices that measure vitals, and then upload that data to the cloud for researchers to share. All this can take place with no adverse impact on the power budget of the implantable device, because the extra power needed could be supplemented by energy harvesting.

In addition to implantable devices, there are other categories of medical monitoring products that can benefit from body heat energy harvesting, for example, patches. Patches are bandage-like products containing stretchable electronics and very thin batteries. The electronics on the patch perform monitoring and telemetry functions while attached to human skin. Energy harvesting could potentially reduce the size of the batteries on patches, or in some cases, eliminate them all together.

How About Radio Frequency Power?
While the discussion above has focused on body heat harvesting, energy harvesting ICs are also perfectly suitable for harvesting from radio-frequency. A dedicated radio-frequency source could be used to wirelessly re-charge batteries inside an implantable device, thus allowing the possibility of continuous lifetime operation. Such a system would be of immense benefit for implantable devices that also perform data logging functions. A perpetually charged battery would eliminate the risk of data corruption or loss due to an inadequately charged or dead battery.

Take Care of Standby Power - How Active Is Your Monitoring Device?
Almost all monitoring devices (or even stimulating devices such as cardiac pacemakers) spend their life in a standby state; periodically waking up to perform the measurement or activity, then going back to standby state. The process repeats for the products lifetime. The ratio of active to standby time is critical. As a general rule of thumb, when the ratio exceeds 1:100, the standby current starts dominating the battery life. For energy harvesting to be successful, designers must ensure the product consumes the least amount of power when it is in the standby state, thus reducing the average power requirements. Lowest amount of power in standby state can be ensured by selecting ultra-low power IC for designing the electronic systems. Ultra-low power semiconductor ICs typically consume less that 500 nA in their standby state. Energy harvesting ICs like the bq25570 consume about 700 nA in their active state; and in some cases only 330 nA!

Connecting People and Animals with Medicine
The days are not far when wearable gadgets like smart watches, bracelets, smart eye wear and other personal fitness devices will integrate some kind of body sensor to give live feedback to the user. In fact, it is not too difficult to imagine such technology being adopted for lifetime animal care and monitoring. As technology improves, devices will get smaller, facilitating widespread use, ultimately creating sensor networks that will need to be powered perpetually, and often remotely. Energy harvesting will begin to play an integral role in development of these self-powered networks.

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