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Product R&D

Stainless Steel Cable Assemblies

April 3, 2015 2:46 pm | ASAHI INTECC USA, INC. | Products

STAINLESS STEEL CABLE ASSEMBLIES Eyelets, threaded screws, or balls may be crimped, laser welded, pressed, or swaged on stainless steel cable assemblies. Asahi Intecc welcomes mechanical and medical cable assembly projects ranging in size from miniature cable assemblies 0.004” to 3mm (1/64” to 1/8” with PTFE or Nylon coating), and in some cases larger stainless cable assemblies ranging from 4mm, 5mm, 6mm, 7mm (1/8”, 3/16”, 1/4”, etc) . Medical device stainless cable assembly applications include orthopedics, laparoscopic and endoscopic instruments, and mechanical systems for medical equipment. Stainless, copper, brass, and other fittings are offered.

LISTED UNDER: Design Services | Product R&D | Abrasion resistant

Ultra Low Humidity Dry Cabinet by Eureka Dry Tech

March 25, 2015 5:11 am | Eureka Dry Tech | Products

Eureka XDC-2000 Ultra Low Humidity Dry Cabinet provides handling and storage meeting IPC/JEDEC J-Std-033 and IPC-1601 standards. Features Anti-static Glass, Paint, Shelves, Caster and 1 M Ω Ground Wire. Storage capacity of 1314 Liters. Controlled humidity range is ≤5% RH, Recovers to ≤ 5% RH within 30 minutes after accessing door for 30 seconds or less. Dimensions are 120*193.5*76 cm (W*H*D) Features standalone German Digital TESTO Thermal Hygrometer for independent monitoring of humidity inside the cabinet. 150 Watts Power Consumption. Standard lock with 2 keys. Options such as alarms, data logger, HEPA, etc. are available. Contact us today with your storage requirement and we will provide you with the best solution available on the market.

LISTED UNDER: Special Application Tooling | PCB Assembly | Product Design

STAINLESS STEEL DRIVE CABLE - HIGH SPEED ROTATION 0.5 - 7MM OD

March 11, 2015 4:09 pm | ASAHI INTECC USA, INC. | Products

Asahi Intecc offers high speed rotation stainless steel miniature drive cables for devices, instruments, and mechanisms, requiring diameters less than 1/3” and as small as 0.020” (0.5mm). The Asahi Drive Cable is a multi-layer, multi-filar, stranded flexible shaft with high bi-directional torque transmission properties with minimal backlash or lag. The multi-stranded shaft may be laser welded and edm cut to short lengths for a smooth finish (1”) to 2m lengths depending on the application. A cannulated 3 layer version (flat wire torque coil) is also offered for applications in which material in which aspirated material is extracted through the lumen.

LISTED UNDER: Full Service Contract Manufacturing | Design Services | Product Design
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VARIABLE FLEXIBILITY POLYMER TUBING

March 11, 2015 3:56 pm | ASAHI INTECC USA, INC. | Products

Asahi Intecc-GMA offers multi-segmented flexibility on continuously extruded shafts which can potentially eliminate or significantly reduce material, labor, and manufacturing costs to fabricate small or large batches of variable flexibility polymer tubes. Asahi Intecc – GMA has estimated up to 3 times labor , manufacturing, and material cost savings and half the work time when extruding the one piece multi-flex polymer tube and comparing to the costs of extruding the multi-piece array of hand assembled polymer shafts. These tubings are often used for catheter delivery systems, in which a proximal push and distal tip floppiness is desired on one tube to for precise vascular positioning.

LISTED UNDER: Full Service Contract Manufacturing | Product Design | Product R&D

PTFE OVER THE MANDREL (THIN WALL PTFE)

March 11, 2015 3:47 pm | ASAHI INTECC USA, INC. | Products

For device manufacturers who wish to prototype with Asahi Intecc, or contract manufacturers who are considering outsourcing their entire device, we provide ultra-thin PTFE to the inside of braided shafts or torque components. Provided on a spool, PTFE is coated on the mandrel by a dipping process. The mandrel size ranges from 0.45mm to 2.30mm. The PTFE wall thickness (one side can range from 0.008mm to 0.012mm (0.00031” to 0.00047” or 8 to 12 microns)). The PTFE is chemically etched on catheter delivery systems, microcatheters, and other delivery systems, where an instrument or a guidewire passes through a PTFE coated lumen.

LISTED UNDER: IVD Contract Manufacturing | Product R&D | Abrasion resistant

actone cable tube (ss 304, 316, niti, mp35n) + inner polymer liner

March 11, 2015 3:09 pm | ASAHI INTECC USA, INC. | Products

ACTONE is a hollow wire rope that incorporates three of ASAHI INTECC's core technologies - wire drawing, wire forming, and torque improvement, as well as our latest technology to add a inner PTFE or ETFE slipcoat or polymer liner through the lumen of the actone for smooth delivery of guidewires, surgical instruments, bodily fluids, saline, drugs, and nutrients. The ACTONE CABLE TUBE is offered in SS 304, SS 316 Nickel-Titanium (NiTi), and MP35N. Liners and extrusions, coatings, heat shrinks offered in ETFE, PU, PEBAX, FEP, PTFE, PE, etc.

LISTED UNDER: Design Services | Product Design | Product R&D

Torque Wirerope 1x3, 1x7, 1x19

March 11, 2015 2:56 pm | ASAHI INTECC USA, INC. | Products

Asahi Intecc custom manufactures stainless steel torque wireropes at lengths from about 1" to 3m. Manufactured in either stainless steel 304 or stainless steel 316. (ASTM A-313 and JIS). Spray, dip, extrusion, heat shrink all available. Depending on the configuration, a range of 0.010" to 2mm outside diameter is available. Typically used for hand rotation over a long length, please see our drivecables which are motor-rotated and available from approximately 0.2mm to 7mm OD.

LISTED UNDER: Design Services | Product R&D | Prototyping

Multi-Stranded Flexible Shaft

February 4, 2015 1:51 pm | by Asahi Intecc Usa, Inc. | ASAHI INTECC USA, INC. | Product Releases | Comments

The ACTONE CABLE TUBE Ultra-Thin (UT) is a hollow, single-layer, multi-stranded flexible shaft composed of flat stainless wire drawn by Asahi Intecc to reduce the wall thickness. Medical device and industrial device designers can achieve a customized solution with a reduced device profile, 1-1 torque in tortuous paths and anatomies...

LISTED UNDER: Custom Assembly | Laser Welding | Full Service Contract Manufacturing
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Fully Extruded Torque Assembly

February 2, 2015 3:24 pm | by Asahi Intecc Usa, Inc. | ASAHI INTECC USA, INC. | Product Releases | Comments

Asahi Intecc, an ISO 9001/13485 certified medical device components manufacturer, now offers “fully extruded stainless or nitinol torque-able assemblies” as solutions for emerging design projects. With the acquisition of a polymer tube manufacturer for microcatheters in 2010...

LISTED UNDER: Extrusion | Product R&D

Cable Assembly Integrated Solutions

October 29, 2014 7:20 pm | by MDT Staff | ODU-USA, Inc. | Product Releases | Comments

With its expansion into the US market, ODU-USA has the capability of supplying its cable assembly solutions and capabilities for medical and military applications worldwide. ODU’s exceptional engineering standards ensure the highest level of cable design and performance...

LISTED UNDER: Product R&D | Cable Assemblies | Wire and Cable

New Product Development Website Launched

June 17, 2014 12:29 am | by MDT Staff | Product Releases | Comments

NPI/Medical has recently launched its new website focused at New Product Introduction (NPI). NPI/Medical eliminates the chaos and uncertainty of the product development lifecycle by turning it into a strategic advantage for their customers...

LISTED UNDER: Design Services | Product Design | Product R&D

Powered Surgical Devices

May 13, 2014 5:03 pm | Pro-Dex | Products

Pro-Dex's unique, specialized experience in designing and delivering reliable, powered surgical devices that withstand harsh environments enables OEM customers to focus on their core business. Pro-Dex offers a holistic, integrated approach focused on accelerating time to market to help ensure the development of clinically efficacious and commercially viable products. The development of powered surgical devices requires extreme focus on protecting critical components from harsh environments such as vacuum autoclaves, high pH cleaning solutions, or saline.

LISTED UNDER: Custom Assembly | Design Services | Product Design

Comprehensive System Level Integration of Our Micromachined Thin Film Sensors

March 27, 2014 5:13 pm | Innovative Sensor Technology IST USA | Products

Do you have a challenging application? Our highly qualified technical teams can offer you consulting, development, and production assistance for your project. Our application development department can act as an interface between your application and our sensor components. This is especially valuable in working with our more complex flow, humidity, and conductivity sensors. We employ our simplified embedded frontend solutions (electronic and software based), modules, and software algorithms, to support a fast design-in-process and provide ideal sensor operation conditions in development of your application.

LISTED UNDER: Product Design | Product R&D | Thin-film

FlexiPot Position Sensor

December 3, 2013 11:48 am | Tekscan, Inc. | Products

FlexiPot™, by Tekscan, is a flexible membrane potentiometer with an ultra-thin (0.008"), lightweight profile. Low power requirements combined with a linear output make it the ideal position sensor, from both a manufacturing perspective as well as a user perspective. Available in both a ring and strip form for testing and prototyping.

LISTED UNDER: Product Design | Product R&D | Prototyping

Custom Force Sensors

December 3, 2013 11:43 am | Tekscan, Inc. | Products

FlexiForce sensors are piezoresistive force sensors which can be customized for OEM applications. We can make custom FSR sensors in virtually any shape and we offer a wide range of sizes and force ranges. Custom sensors are manufactured and tested to ensure they meet the agreed-upon specifications, including accuracy and repeatability.

LISTED UNDER: Product Design | Product R&D | Prototyping

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