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Design/Manufacturing Services

Multi-Cavity Mold for Intricate Medical Devices

March 23, 2015 3:22 pm | by Eastman Chemical Company | Product Releases | Comments

Eastman Chemical Company and Prestige Mold Incorporated have collaborated to create a first-of-its-kind multi-cavity, hot runner mold for producing intricate medical parts. The specialty chemical company and precision mold manufacturer proactively created the 32-cavity mold specifically for...

LISTED UNDER: Molding Equipment | Molding Systems | Technology Development

HIGH TENSION STAINLESS STEEL STRANDS AND CABLES

March 11, 2015 6:15 pm | ASAHI INTECC USA, INC. | Products

Asahi Intecc offers responsive high-tension angulation wires to medical device and endoscope product designers and high-volume manufacturing programs, increasing your fatigue and breakload strength to comparable cables with identical material, configuration, and diameter by 10 to 20%. These high-tension angulation wires may be coated with durable, abrasion-resistant ptfe and nylon coatings, depending on the application. Additional advantages include a clean material surface finish on the stainless cable which is extremely easy to solder; swaging, coating, and masking for your specific durability, and custom stainless cable assembly.

LISTED UNDER: Design Services | Product Design | Abrasion resistant

MULTI-LAYER TUBE - POLYMER AND BRAID-POLYMER

March 11, 2015 5:22 pm | ASAHI INTECC USA, INC. | Products

MULTI-LAYER TUBING - POLYMER For customers who need visualization under X-Rays, such as angiographic catheters, Asahi Intecc may provide tubing with bismuth or barium stripes as a radiopaque, chemically resistant resin in a multi-layer tube. Multi-Layer Tubing – Polymer and Braided Reinforcement (Nylon, Tungsten, Stainless) Nylon, tungsten, or stainless braid can be braided over a lubricious, low-friction, drug resistant PTFE liner with a silver mandrel to provide torque response, kink and fluid pressure resistance (saline, blood, drug, chemical, nutrient). Pitch and pick count may be adjusted on the braid for customized flexibility, kink-resistance, and torque properties.

LISTED UNDER: IVD Contract Manufacturing | Product Design | Liners
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3D Printing Database

March 11, 2015 4:53 pm | by Senvol | Product Releases | Comments

Given the rapid growth of the industrial additive manufacturing (i.e. 3D printing) industry, it has become increasingly difficult to keep track of all of the machines and materials that are on the market. Senvol has solved this problem with the launch of the Senvol Database...

LISTED UNDER: 3D Printing | Additive Manufacturing | Services

STAINLESS STEEL DRIVE CABLE - HIGH SPEED ROTATION 0.5 - 7MM OD

March 11, 2015 4:09 pm | ASAHI INTECC USA, INC. | Products

Asahi Intecc offers high speed rotation stainless steel miniature drive cables for devices, instruments, and mechanisms, requiring diameters less than 1/3” and as small as 0.020” (0.5mm). The Asahi Drive Cable is a multi-layer, multi-filar, stranded flexible shaft with high bi-directional torque transmission properties with minimal backlash or lag. The multi-stranded shaft may be laser welded and edm cut to short lengths for a smooth finish (1”) to 2m lengths depending on the application. A cannulated 3 layer version (flat wire torque coil) is also offered for applications in which material in which aspirated material is extracted through the lumen.

LISTED UNDER: Full Service Contract Manufacturing | Design Services | Product Design

VARIABLE FLEXIBILITY POLYMER TUBING

March 11, 2015 3:56 pm | ASAHI INTECC USA, INC. | Products

This tubing may be used where a proximal push and rotation along with a delicately flexible distal tip is desirable to access the treatment area. Offered on our catheters and as part of our OEM/ODM and assembly services, the multi-segmented flexibility is seamless without manually connecting joints between the two or more selected materials and durometers for the catheter shaft.

LISTED UNDER: Full Service Contract Manufacturing | Product Design | Product R&D

PTFE OVER THE MANDREL (THIN WALL PTFE)

March 11, 2015 3:47 pm | ASAHI INTECC USA, INC. | Products

For device manufacturers who wish to prototype with Asahi Intecc, or contract manufacturers who are considering outsourcing their entire device, we provide ultra-thin PTFE to the inside of braided shafts or torque components. Provided on a spool, PTFE is coated on the mandrel by a dipping process. The mandrel size ranges from 0.45mm to 2.30mm. The PTFE wall thickness (one side can range from 0.008mm to 0.012mm (0.00031” to 0.00047” or 8 to 12 microns)). The PTFE is chemically etched on catheter delivery systems, microcatheters, and other delivery systems, where an instrument or a guidewire passes through a PTFE coated lumen.

LISTED UNDER: IVD Contract Manufacturing | Product R&D | Abrasion resistant

actone cable tube (ss 304, 316, niti, mp35n) + inner polymer liner

March 11, 2015 3:09 pm | ASAHI INTECC USA, INC. | Products

ACTONE is a hollow wire rope that incorporates three of ASAHI INTECC's core technologies - wire drawing, wire forming, and torque improvement, as well as our latest technology to add a inner PTFE or ETFE slipcoat or polymer liner through the lumen of the actone for smooth delivery of guidewires, surgical instruments, bodily fluids, saline, drugs, and nutrients. The ACTONE CABLE TUBE is offered in SS 304, SS 316 Nickel-Titanium (NiTi), and MP35N. Liners and extrusions, coatings, heat shrinks offered in ETFE, PU, PEBAX, FEP, PTFE, PE, etc.

LISTED UNDER: Design Services | Product Design | Product R&D
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Torque Wirerope 1x3, 1x7, 1x19

March 11, 2015 2:56 pm | ASAHI INTECC USA, INC. | Products

Asahi Intecc custom manufactures stainless steel torque wireropes at lengths from about 1" to 3m. Manufactured in either stainless steel 304 or stainless steel 316. (ASTM A-313 and JIS). Spray, dip, extrusion, heat shrink all available. Depending on the configuration, a range of 0.010" to 2mm outside diameter is available. Typically used for hand rotation over a long length, please see our drivecables which are motor-rotated and available from approximately 0.2mm to 7mm OD.

LISTED UNDER: Design Services | Product R&D | Prototyping

Heavy-Duty Dry Vacuums

March 9, 2015 10:44 am | by Exair Corporation | Exair Corporation | Product Releases | Comments

Independent laboratory tests now certify that EXAIR’s Heavy Duty Dry Vac meets the rigorous safety, health and environmental standards of the European Union that are required to attain the CE mark. The Heavy Duty Dry Vac is a rugged, industrial duty vacuum cleaner that has been engineered to vacuum...

LISTED UNDER: Cleanroom Assembly | Vacuums

Functional Integration in Ultrasonic Welding

February 27, 2015 11:00 am | by Herrmann Ultrasonics, Inc. | Herrmann Ultrasonics, Inc. | Product Releases | Comments

In semi-automated multi-head machines, several processes are often jointly integrated to achieve high functional density in confined spaces. Parts assembly functions, component detection and sensing features, as well as various test processes are added to the actual...

LISTED UNDER: Welding

IoT-Enabled Product Portfolio

February 26, 2015 4:42 am | by Publitek Ltd | Product Releases | Comments

Wind River, delivering software for intelligent connected systems, today announced that it has enhanced and expanded its Wind River Helix product portfolio to address the system-level opportunities and challenges of the Internet of Things (IoT). In addition, the company has created...

LISTED UNDER: Product Design | Technology Development

Multi-Stranded Flexible Shaft

February 4, 2015 1:51 pm | by Asahi Intecc Usa, Inc. | ASAHI INTECC USA, INC. | Product Releases | Comments

The ACTONE CABLE TUBE Ultra-Thin (UT) is a hollow, single-layer, multi-stranded flexible shaft composed of flat stainless wire drawn by Asahi Intecc to reduce the wall thickness. Medical device and industrial device designers can achieve a customized solution with a reduced device profile, 1-1 torque in tortuous paths and anatomies...

LISTED UNDER: Custom Assembly | Laser Welding | Full Service Contract Manufacturing

Fully Extruded Torque Assembly

February 2, 2015 3:24 pm | by Asahi Intecc Usa, Inc. | ASAHI INTECC USA, INC. | Product Releases | Comments

Asahi Intecc, an ISO 9001/13485 certified medical device components manufacturer, now offers “fully extruded stainless or nitinol torque-able assemblies” as solutions for emerging design projects. With the acquisition of a polymer tube manufacturer for microcatheters in 2010...

LISTED UNDER: Extrusion | Product R&D

Custom-Engineered Suture and Fiber Components

January 26, 2015 9:18 am | by Teleflex Medical OEM | Teleflex Medical OEM | Product Releases | Comments

Teleflex Medical OEM, a global leader in medical suture and fiber technology, announces a portfolio of highly-specialized capabilities for delivering innovative, fiber-based solutions to medical device manufacturers. These vertically integrated capabilities allow Teleflex Medical OEM to control the chemistry and the physical properties of materials in order to address the specific needs of...

LISTED UNDER: Full Service Contract Manufacturing | Other

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