Custom electrical terminals for overmolded medical devices are manufactured to specification for integration with discrete component overmolding and are supplied on reels or loose for use with various automation systems. Produced in sizes from 0.008 to 0.09 in. thick with ۪.002 in. tolerances, they can provide better strain and flex relief, simplify assembly, and cut costs. Developed using rapid proto-typing with 3-D solid modeling analysis, the terminals can be produced from medical grade alloys and others including titanium, platinum, stainless, and copper alloys.